Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing

Huang, Wenjia; Ma, Ninshu; Wang, Qian; Hiraoka, Kazuo; Komen, Hisaya; Shao, Chendong; Lu, Fenggui; Kano, Satoru

doi:https://doi.org/10.1016/j.icheatmasstransfer.2024.107777

Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing

Huang, Wenjia; Ma, Ninshu; Wang, Qian et al.

International Communications in Heat and Mass Transfer, 2024, 157, 107777

アクセス数:595件（2025-07-12 06:56 集計）

固定URL: https://hdl.handle.net/11094/98168

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タイトル	Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing
著者	著者名 Huang, Wenjia
	NRID 1000010263328 1000010263328 ORCID 0000-0002-8088-4154 0000-0002-8088-4154 researchmap permalink ma.ninshu ma.ninshu Scopus Author ID 36343934100 36343934100 著者名 Ma, Ninshu
	NRID 1000010961758 1000010961758 researchmap permalink Qian_WANG Qian_WANG Scopus Author ID 56197325800 56197325800 著者名 Wang, Qian
	著者名 Hiraoka, Kazuo
	NRID 1000080847989 1000080847989 ORCID 0000-0001-8652-2982 0000-0001-8652-2982 researchmap permalink H_Komen H_Komen Scopus Author ID 57190809827 57190809827 著者名 Komen, Hisaya
	著者名 Shao, Chendong
	著者名 Lu, Fenggui
	著者名 Kano, Satoru
キーワード等	Cladding
	Interpass temperature
	Low-transformation-temperature material
	Residual stresses
	Wire arc additive manufacturing
内容	Huang W., Ma N., Wang Q., et al. Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing. International Communications in Heat and Mass Transfer 157, 107777 (2024); https://doi.org/10.1016/j.icheatmasstransfer.2024.107777.
抄録	Low-transformation-temperature (LTT) materials induce compressive residual stresses within an effective depth in wire arc additive manufacturing (WAAM), which is well suited for cladding applications. However, this role was found to be sensitive to the phase transformation sequence. We developed an LTT material—16Cr8Ni (16Cr8Ni-LTT)—and to explore its potential, it was clad onto a KA36 substrate via WAAM. Three different interpass temperature strategies were designed as follows: (1) no interpass temperature control; (2) interpass temperature controlled at approximately 270 °C above the martensite transformation start temperature (Ms = 200 °C) for simultaneous phase transformation; and (3) interpass temperature controlled at approximately 50 °C below the martensite transformation finish temperature (Mf = 60 °C) for sequential phase transformation. A thermal elastic-plastic numerical model considering the phase transformation-induced plasticity (TRIP) was developed using in-house software, JWRAIN-Hybrid, to reproduce the temperature field and residual stresses of 16Cr8Ni-LTT cladding. X-ray diffraction (XRD) and contour methods were employed for residual stress measurements. The high accuracy of the model was validated in terms of the temperature, deformation, and residual stress. The reproduced maximum historical temperature distributions were combined with hardness tests to identify the depths and temperatures of the heat-affected zone (HAZ). The measured maximum compressive residual stresses induced by the three interpass temperature strategies for cladding 16Cr8Ni-LTT were −503, −420, and −720 MPa. Moreover, irrespective of the adopted interpass temperature strategy, both longitudinal and transverse residual stresses were compressive in the 16Cr8Ni-LTT cladding. This study provides scientific insights into LLT-induced compressive residual stresses and highlights the superiority and flexibility of cladding LTT materials via WAAM for improving the resistance of large metal components to fatigue and corrosion.
出版者	Elsevier Ltd
収録物名	International Communications in Heat and Mass Transfer
巻(号)	157
ページ	107777
刊行年月	2024-09-01
言語	英語
ハンドルURL	https://hdl.handle.net/11094/98168
PISSN	07351933
関連情報 (isIdenticalTo)	DOI (出版社版) https://doi.org/10.1016/j.icheatmasstransfer.2024.107777
アクセス権	open access
権利情報	This article is licensed under a Creative Commons Attribution 4.0 International License.
出版タイプ	Version of Record
カテゴリ	学術雑誌論文 Journal Article

資源タイプ	学術雑誌論文
ローカル資源タイプ	学術雑誌論文
DCTERMS.bibliographicCitation	International Communications in Heat and Mass Transfer. 2024, 157, p. 107777
DC.title	Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing
DC.creator	Huang, Wenjia
	Ma, Ninshu
	Wang, Qian
	Hiraoka, Kazuo
	Komen, Hisaya
	Shao, Chendong
	Lu, Fenggui
	Kano, Satoru
DC.publisher	Elsevier Ltd
DC.language' scheme='DCTERMS.RFC1766	英語
DCTERMS.issued' scheme='DCTERMS.W3CDTF	2024-09-01
DC.identifier	https://doi.org/10.1016/j.icheatmasstransfer.2024.107777
DC.subject	Cladding
	Interpass temperature
	Low-transformation-temperature material
	Residual stresses
	Wire arc additive manufacturing
DC.description	Huang W., Ma N., Wang Q., et al. Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing. International Communications in Heat and Mass Transfer 157, 107777 (2024); https://doi.org/10.1016/j.icheatmasstransfer.2024.107777.
DCTERMS.abstract	Low-transformation-temperature (LTT) materials induce compressive residual stresses within an effective depth in wire arc additive manufacturing (WAAM), which is well suited for cladding applications. However, this role was found to be sensitive to the phase transformation sequence. We developed an LTT material—16Cr8Ni (16Cr8Ni-LTT)—and to explore its potential, it was clad onto a KA36 substrate via WAAM. Three different interpass temperature strategies were designed as follows: (1) no interpass temperature control; (2) interpass temperature controlled at approximately 270 °C above the martensite transformation start temperature (Ms = 200 °C) for simultaneous phase transformation; and (3) interpass temperature controlled at approximately 50 °C below the martensite transformation finish temperature (Mf = 60 °C) for sequential phase transformation. A thermal elastic-plastic numerical model considering the phase transformation-induced plasticity (TRIP) was developed using in-house software, JWRAIN-Hybrid, to reproduce the temperature field and residual stresses of 16Cr8Ni-LTT cladding. X-ray diffraction (XRD) and contour methods were employed for residual stress measurements. The high accuracy of the model was validated in terms of the temperature, deformation, and residual stress. The reproduced maximum historical temperature distributions were combined with hardness tests to identify the depths and temperatures of the heat-affected zone (HAZ). The measured maximum compressive residual stresses induced by the three interpass temperature strategies for cladding 16Cr8Ni-LTT were −503, −420, and −720 MPa. Moreover, irrespective of the adopted interpass temperature strategy, both longitudinal and transverse residual stresses were compressive in the 16Cr8Ni-LTT cladding. This study provides scientific insights into LLT-induced compressive residual stresses and highlights the superiority and flexibility of cladding LTT materials via WAAM for improving the resistance of large metal components to fatigue and corrosion.
DC.rights	This article is licensed under a Creative Commons Attribution 4.0 International License.
DC.format	98168
citation_title	Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing
citation_author	Huang, Wenjia
	Ma, Ninshu
	Wang, Qian
	Hiraoka, Kazuo
	Komen, Hisaya
	Shao, Chendong
	Lu, Fenggui
	Kano, Satoru
citation_publisher	Elsevier Ltd
citation_language	英語
citation_date	2024-09-01
citation_journal_title	International Communications in Heat and Mass Transfer
citation_volume	157
citation_firstpage	107777
citation_doi	https://doi.org/10.1016/j.icheatmasstransfer.2024.107777
citation_public_url	https://hdl.handle.net/11094/98168

Interpass temperature strategies for compressive residual stresses in cladding low-transformation-temperature material 16Cr8Ni via wire arc additive manufacturing

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