Pore form and size dependence on plastic joining characteristics of resin/metallic foam by friction stir incremental forming

Matsumoto, Ryo; Kunisawa, Shusuke; Utsunomiya, Hiroshi

International Journal of Advanced Manufacturing Technology, 2024, 132(1-2), 717-726

Number of Access:485（2025-08-14 02:10 Counts）

Identifier to cite or link to this item: https://hdl.handle.net/11094/95044

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Title
Pore form and size dependence on plastic joining characteristics of resin/metallic foam by friction stir incremental forming
Creator
NRID
1000050362645 1000050362645
ORCID
0000-0002-4477-2139 0000-0002-4477-2139
researchmap permalink
ryo-matsumoto ryo-matsumoto
Scopus Author ID
35512063000 35512063000
CreatorName
Matsumoto, Ryo
CreatorName
Kunisawa, Shusuke
NRID
1000080252584 1000080252584
researchmap permalink
read0042799 read0042799
Scopus Author ID
7102139699 7102139699
CreatorName
Utsunomiya, Hiroshi
Subject
Forming
Friction
Metallic foam
Plastic joining
Resin
Description
The version of record of this article, first published in International Journal of Advanced Manufacturing Technology, is available online at Publisher’s website: https://doi.org/10.1007/s00170-024-13405-1.
Abstract
A metallic foam specimen was plastically joined with a resin (polymethyl methacrylate, PMMA) sheet by applying friction stir incremental forming (FSIF) process. In FSIF process, a rotating flat-ended (no probe) rod tool was pushed vertically and fed horizontally against the resin sheet which was placed on the foam. The tool operation heated frictionally the resin and deformed incrementally to the resin, while the tool operation did not deform plastically to the cellular matrix of the foam. Due to the plastic flow of the heated resin, the bottom of the resin was interlocked mechanically to the pores near the top surface of the foam. In this study, the relationship between the pore morphology (form and size) and the joining characteristics (joinability, flow thickness of the resin, and joining strength) was investigated using commercial open-cell nickel and closed-cell aluminum foams. According to the experimental investigations, the foam with small size and low depression angle of the surface pore showed better results in relation with the joining strength and the (flow thickness of the resin)/(depth of the surface pore).
Publisher
Springer Science and Business Media Deutschland GmbH
Source Title
International Journal of Advanced Manufacturing Technology
Volume (Issue)
132(1-2)
Page
717-726
Date of Issued
2024-05-01
Language
English
Handle URL
https://hdl.handle.net/11094/95044
PISSN
02683768
eISSN
14333015
Relation.isIdenticalTo
DOI (Publisher Version)
https://doi.org/10.1007/s00170-024-13405-1
Access Rights
open access
CopyRight
This article is licensed under a Creative Commons Attribution 4.0 International License.
oaire:version
Version of Record
Category
学術雑誌論文 Journal Article